Custom Hats
Done Right
Embroidered caps, patch hats, DTF transfers, beanies, and more. Premium brands, fast turnaround, no minimums.
Allied Printing Trades Council — Local 76
Hat Decoration Services
Three ways to customize your headwear — each with its own strengths. Not sure which is right for your project? We'll help you decide.
Embroidery
Classic embroidery on structured and unstructured caps. Up to 15 colors per design. The gold standard for custom headwear.
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Woven, sublimated, PVC, and leather patches on premium headwear. Debossed, laser-engraved, and sewn-on options available.
Get a QuoteDTF (Direct to Film)
Full-color, photo-quality transfers applied directly to hats. Perfect for complex designs, gradients, and small runs.
Get a QuoteEvery Style You Need
From classic truckers to premium flexfits. Pick your style, send us your logo, and we'll handle the rest.
Trucker Hats
Classic mesh-back truckers. The most popular custom hat style — structured front, breathable back.
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Baseball Caps
Structured and unstructured baseball caps. 6-panel, low-profile, and mid-profile options.
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Beanies
Embroidered and woven label beanies. Cuffed, uncuffed, and pom styles for cold-weather branding.
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Dad Caps
Relaxed, unstructured fit with a curved brim. The go-to for casual, everyday branding.
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Flexfit
Stretch-fit caps with a clean, athletic look. No snapback or strap — just a perfect fit every time.
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Snapback
Flat-brim snapbacks with adjustable closure. Bold, streetwear-inspired custom headwear.
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Other Styles
Bucket hats, visors, 5-panels, performance caps, and more. If it goes on a head, we can customize it.
Get a QuoteWe Work With The Best
We carry the top headwear brands in the industry. Every hat is sourced from trusted manufacturers for consistent quality.
How It Works
Choose Your Hat
Pick from 100+ styles across top brands.
Send Your Design
Upload your logo or let us help create one.
Approve Your Proof
We send a free digital mockup for approval.
We Ship It
Production + delivery in as few as 5 days.
What Our Customers Say
"I have been a customer of Hat.co for over 8 years and they never disappoint. Great response time, professional staff, excellent products and pricing. They are always willing to work with me in budget and give me lots of options. I've used them for personal, business and school event branding and would recommend any small or large order that you have!""
"Very happy with the quality of the products and the variety available for different budgets. Production time and shipping was fast. Rachel is great in providing us with recommendations and quick communication to move the process along. A++""
"Communication was excellent throughout the process. The hats turned out perfectly and the pricing was great. I cannot recommend a company more than I can Hat.co! Will continue to get my company uniforms and swag here!""
"We have placed several orders over the last 8 months and have been very pleased with the final product! Our orders are processed very professionally and quickly! Heather works within our budget, suggesting brands we have been delighted with. She is quick to reply and always has a smile on her face!""
Custom Headwear
By STL Shirt Co
Hat.co is the custom headwear division of STL Shirt Co — a union-certified print shop that's been serving St. Louis and the entire country since 1975. We specialize in embroidered caps, patch hats, DTF transfers, and every style of custom headwear you can think of. Whether you need 12 hats for your crew or 10,000 for a national campaign, we deliver premium quality with a 5-day standard turnaround. Every hat carries the Allied Printing Trades Council union bug — because we believe in fair labor and American craftsmanship.
Allied Printing Trades Council — Local 76
Not Your Average Hat Shop
5-Day Standard
Most shops take 2–3 weeks. Our standard is 5 business days. Rush? As fast as 48 hours.
Union Certified
Allied Printing Trades Council certified. Every product carries the union bug.
685+ 5-Star Reviews
Our customers love us. 4.9 stars on Google with hundreds of reviews.
We Ship Nationwide
Based in St. Louis, serving the entire country. Free shipping on qualifying orders.
Your Custom Hats
Start Here
Tell us about your project — style, quantity, logo, and timeline. We'll get back to you with a quote and free mockup in under 2 hours.
Get a Free Quote
Most quotes returned in under 2 hours
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